1. The anti-corrosion layer must be dense and uniform.Anodizing forms a dense oxide film on the aluminum alloy surface, significantly improving corrosion resistance. It can also be colored to meet various aesthetic requi...
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1. The anti-corrosion layer must be dense and uniform.Anodizing forms a dense oxide film on the aluminum alloy surface, significantly improving corrosion resistance. It can also be colored to meet various aesthetic requi...
READ MORE1. Thermal Resistance and Heat Dissipation Temperature ThresholdAccording to industry standards, the maximum operating temperature of the heat sink should not exceed 65°C, and the overall thermal resistance of the lumina...
READ MORE1. High material utilization and lightweighting Die casting injects molten aluminum alloy into the mold cavity at high speed, achieving nearly 100% fill, minimizing blank waste, and achieving high material utilization. C...
READ MORENingbo Jieda Molding & Machine Co., Ltd Automatic die-casting machine technology: the key to ensure high precision of Motor Parts Die Casting
1. Application of advanced design software
Ningbo Jieda Molding & Machine Co., Ltd introduced advanced design software such as CAD/CAM/CAE in the product design stage. This software not only improves design efficiency, but more importantly, it can accurately simulate and analyze the deformation and stress distribution of parts during the die-casting process, thereby optimizing the product structure in the design stage and reducing the precision problems caused by design defects.
2. Support of high-precision equipment
Ningbo Jieda Molding & Machine Co., Ltd is equipped with more than 80 high-precision equipment, including precision CNC machining centers, CNC EDM machines, wire cutting machines, mold clamping machines, etc., as well as a series of Hong Kong Lijin brand automatic die-casting machines, covering 1600T, 800T, 500T, 400T, 280T, 200T, and other tonnages. These equipment provide strong hardware support for the precision manufacturing of Motor Parts.
CNC machining center: can accurately process mold cavities and parts, ensuring the dimensional accuracy and surface quality of molds and parts.
CNC EDM and wire cutting machine: used for fine processing of molds, especially processing of complex shapes and tiny structures, further improving the accuracy and durability of molds.
Automatic die-casting machine: using advanced control systems and precision die-casting processes, it can stably and efficiently produce high-precision Motor Parts Die Casting.
3. Strict raw material control
The quality of raw materials has a vital impact on the accuracy and performance of die-casting parts. Ningbo Jieda is extremely strict in the selection and control of raw materials to ensure that the composition of aluminum ingots meets high standards, especially the heavy metal content cannot exceed the standard. High-purity, impurity-free aluminum ingots can reduce defects such as pores, sticking, slag inclusions, and collapse during the die-casting process, thereby improving the accuracy and surface quality of die-casting parts.
4. Professionalism in mold design and manufacturing
The mold is the key to the accuracy of die-casting parts. With decades of experience in mold design and processing, Ningbo Jieda can ensure the accuracy, rationality, scientificity and ease of use of the mold. The company uses high-quality imported mold steel, combined with advanced mold manufacturing equipment, to quickly and efficiently develop high-precision, long-life die-casting molds.
V. Intelligent and automated die-casting process
Ningbo Jieda has introduced new intelligent and automated high-efficiency die-casting equipment, and stable, fast, and efficient robots have replaced traditional manual operations. This not only improves production efficiency, but more importantly, achieves precise temperature control, time control, and pressure control during the die-casting process, thereby ensuring the high precision and consistency of die-casting parts.
Temperature control: Precisely control the temperature of the aluminum liquid to ensure that it maintains stable fluidity during the die-casting process and reduce dimensional deviations caused by temperature changes.
Time control: Precisely control each stage of the die-casting process, such as filling, holding pressure, cooling, etc., to ensure that the die-casting parts are formed in the condition.
Pressure control: Precisely control the injection pressure and holding pressure of the die-casting machine to ensure that the internal structure of the die-casting parts is dense and defect-free.
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